Integration of Machine Learning and Automated Inspection Systems

Integration of Machine Learning and Automated Inspection Systems

Implementing machine learning is a game-changer across industries, altering how we collect and analyze data, automate processes, and make decisions. By utilizing the power of algorithms that harness and learn from data, machine learning allows systems to examine their constituents without instruction and expand their comprehensive capabilities.

Automated Inspection Systems

Automated Inspection Systems (AIS) are advanced technological solutions that enhance quality control processes across multiple platforms. By integrating progressive imaging technologies, software algorithms, and robotics, these systems can perform detailed inspections of products or components at high speeds with astounding accuracy. AIS works to expedite the manufacturing and packaging processes but also ensures consistency and compliance with strict quality standards. AIS minimizes human error, reduces operational costs, and improves overall efficiency, making it a vital asset in today’s fast-paced production domain.

Automated Inspection Systems Dimensions

The dimensions of AIS equipment are crucial in maximizing the facility's workable areas. Compact and efficient designs are highly valued and aim to accommodate the needs of various systems, including conveyors, robotics arms, and cameras. The precise space arrangement within these systems ensures accuracy and reliability in detecting defects or deformities, allowing for the upkeep of quality control standards.

AIS Production Time Frame

Decreasing cycle time yields remarkable results regarding reducing costs and improving product quality. Our systems allow for a broader range of data collection, allowing for more scanning of surfaces in a shorter amount of time. Efficient automated systems remove the need for excess labor, allowing conservation of time and money. 

Inspection Team’s Expertise

Our inspection team can evaluate systems to ensure they meet the strict requirements of ISO-9001, QS-9000, TS-16949, and the Fastener Quality Act policies. Our capabilities include utilizing advanced diagnostic tools and techniques to assess the condition and safety of structures and machinery accurately. Our experts are proficient at providing detailed reports and suggestions, which are vital for maintaining compliance, optimizing production, and protecting the integrity of products. 

Benefits of Automated Inspection Systems

Many benefits follow from integrated automated inspection systems into your operations, including the following:

  • Error-proofing

  • Speed & Efficiency

  • Redeployment of staff

  • Data trending & analysis

The integration of machine learning through the use of AIS has revolutionized the way businesses operate. It has provided companies with powerful tools that collect and analyze data, automate processes, improve decision-making, and elevate customer satisfaction. This industry will continue to expand and be transformed by the integration of machine learning, allowing businesses to be well-equipped for continual success.

Seeing is Believing: The Imperative Role of Visual Inspection Services in Sustaining Industry Standards

Seeing is Believing: The Imperative Role of Visual Inspection Services in Sustaining Industry Standards

Visual Inspection services sustain industry standards through the examination and evaluation of production. Visual inspection allows for the monitoring of production quality as well as watches for compliance with safety standards and sustainability, creating a safer, more regulated environment. Visual inspection services are centered around cameras that monitor the production process through the upgraded fasteners, batteries, pins, and cold-formed parts. Overall, visible inspection sustains industry standards by routinely checking the following issues:

  • Quality

  • Safety

  • Compliance

  • Maintenance

Visual inspection can watch for damaged, scratched, stained, or otherwise compromised parts. Inspection with vision systems lowers the risk of human error, which can assist in compliance with regulations as well as lower the cost of production. In addition to safety critical components, visual inspections also watch for compliance with industry specifications. The products are tested for compliance, along with the production, ensuring that conflicts can be handled before they affect the process as a whole.

Ammunition Inspection in Visual Inspection Services

Ammunition Inspection is a specialized type of Visual Inspection. Specialized machines use high-speed cameras and machine learning to ensure each cartridge meets all industry standards. High-speed 360-degree inspection is essential to meet the quality standards and demand of military, and consumer markets.  

The NEW AC-500 Ammunition Collator

Introducing Mectron’s New Ammunition feed system, the AC-500 Ammunition Collator. The AC-500 collating system is capable of handling bullets, casings, and cartridges. Constructed with stainless steel walls available in 24” and 30”. Interchangeable plates are available for small arms calibers. Vertical load system with a 3 cubic ft. hopper has load sensing capabilities. The plates on the AC-500 use Mectron’s patented double silhouette design to minimize the handling of the parts while increasing throughput. For more information contact one of our sales team members.

At Mectron, we understand the importance of Visual Inspection and how it’s used in the maintenance of industry standards. We strive to offer new and improved methods of inspection and handling, such as the Ammunition Collator within Ammunition Inspection. Contact us today so we can help you maintain inspections and standards in your processes.

Optimizing Product Lifecycle with Dimensional Inspection

Optimizing Product Lifecycle with Dimensional Inspection

Dimensional Inspection Services improve product lifecycle and overall process performance as machine vision has many advantages over direct human vision. Dimensional inspection services work with the product lifecycle from start to finish, checking parts from the raw material stage to the production process, to the final inspection before the product is marked complete. These services offer quality assurance measurements that check the standards and design implementation throughout the production process. Dimensional Inspection services have a critical role in the manufacturing process, as they improve the products produced by preventing defects before they occur. 

The Benefits of Machine Vision 

Using Dimensional Inspection Services allows for an increase of accuracy, as it utilizes products that are capable of detecting defects and measuring parts simultaneously. The Machine vision is able to complete repeitivie tasks, such as product inspection, continuously while humans can not physically inspect the production line at such a continuous rate.

Machine Vision offers the following advantages over human vision:

  • Errors are guaranteed to be detected

  • Sustainability is increased

  • Repeatability is increased within production

  • Production runs continously

Utilizing machine vision is cost effective over time due to the constant nature the dimensional inspection services are able work in. Although human vision has a smaller initial cost, it is still prone to errors, inconsistencies, and a decrease in production. Machine vision offers a higher rate of accuracy and quality control, making it an ideal choice for the manufacturing process.

Improving Product Lifecycle

Dimensional inspection services offer quality control measures that ensure the products meet the required specifications. Engineers are able to detect potential conflicts before they occur, which helps reduce waste and produce products free of defects. Because Dimensional inspection services are able to measure the products during the production process, any inconsistencies with the process are also detected. The end product and the process itself is able to be optimized, creating a more efficient production line.

The design is able to be validated throughout the production process through the comparison of the actual component measurements and the desired measurements. Because the manufacturers can compare these dimensions, they can guarantee that the product will meet the intentions of the consumer or the end-users. Product defects can lead to costly repairs or replacements, but the use of dimensional inspection services helps to avoid such issues.

Overall, dimensional inspection services play a crucial role in improving the product lifecycle by avoiding conflicts in the production process and validating the intended design from start to finish. Reach out to us today to learn more about Dimensional Inspection services, and see how our team can help you.



Mectron’s Attendance at the International Fastener Expo 2023

Mectron attended the International Fastener Expo in Las Vegas from October 9-11 2023. Our attendees had a successful time learning from others in the industry and connecting with customers! The expo had over 700 exhibitors, creating a robust atmosphere of education and community. 

The International Fastener Expo focused on growth as well as connection, offering an educational program within the exhibition. The keynote presentation focused on the future of manufacturing, and the days were filled with training on various topics. These topics included growing trends and technologies in the industry, helping our attending team leave with more expertise than ever before!

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NEW TILT LASER ARRAY

NEW TILT LASER ARRAY

Mectron’s newly integrated Tilt Laser Array Plate will accommodate products with extreme cosine angles. Moving the lasers perpendicular to the center line of the part allows for accurate measurements in both axes. Enter the head and length dimensions into the system’s computer touchscreen, and it automatically calculates the correct degree for the laser array plate. The new Tilt Laser Array Plate can upgrade any existing Q-series systems.

Laser Array Plate

The New Tilt Laser Array in Action!

A laser array plate contains various laser diodes positioned in a particular arrangement on a plate. These diodes are lasers that radiate visible light when an electrical current is administered. Mectron’s array fires at eight hundred thousand cycles per second,allowing the machine to hold tolerances of two ten-thousandths of an inch, three hundred and sixty degrees around the part at three hundred parts per minute depending on configuration and weight. 

Other companies use high-powered laser beams require the usage of laser array plates and have many forms of implementation including  the following:

  • Laser pumping

  • Laser printing

  • Industrial heating

The intent behind multiple laser diodes is to produce a high-powered laser beam, rather than the use of a singular laser diode. The benefits of using laser array plates include increased laser beam potential, improved energy production, and amplified dependability. The laser diodes can be managed separately from their counterparts to control the shape and direction of the laser beam. 

Mectron’s laser array is unique because the lasers talk to each other, and fire one after another in a daisy chain to avoid any cross talk. Manufacturing lasers in house has allowed Mectron to stay on the cutting edge of laser technology.

Other Laser Uses

Users have more dynamic involvement with the shape and direction of the beam due to its ability to access singular laser diodes. This is immensely valuable in instances where scanning or meticulous targeting of the laser beam is needed. Examples of how the tilt laser array can be applied include the following:

  • Laser projection

  • Laser transmission

  • Laser tracking systems

These lasers can overcome atmospheric distortions by utilizing their ability to steer the beam in unison or separately depending on the circumstances. Overall, the tilt laser beam array plate offers increased dynamism and accuracy whether it be industrial, automotive, or medical implementations. Contact us today to learn more about our new Tilt Laser Array Plate!

MECTRON LSR-30 LASER

MECTRON LSR-30 LASER

The LSR-30 laser scanning speed is one hundred times faster than the lasers formerly used on the Q2000 and Q4000 models. In some cases, customer’s stringent quality requirements have surpassed the old laser capabilities. Mectron has upgraded 200 machines in the past six years. The customer feedback: easier set-ups, meets all stringent requirements and greatly reduced reject rates based on LSR-30 inspection capabilities. For information call 734-944-8777, or email at sales@mectron.net for more information.

Training

At Mectron training center:

  • Increase feed rates

  • Reduce cost of training with two companies sharing sessions (when available).

  • Advanced training – vision, digital eddy current, and laser

On-Site training:

  • System training

  • Improve run-rates

  • Daily preventive maintenance

  • Machine preventive maintenance evaluation included

Turnover in inspection departments is high, leaving new or partially trained operators with full responsibility. To provide your customers with zero ppm product, qualified and trained operators are essential. For more information call Tom Sande, at 734-944-8777 or contact us here.