The most advanced inspection systems available on the market today, Mectron's line of inspection machines deliver high-speed dimensional and metallurgical inspection for a variety of parts in a wide range of materials.

Q-Series

360 Laser Inspection

Eddy Current Inspection

LT-Series

X-Y Laser Inspection

Eddy Current Inspection

MI-Series

Eddy Current Inspection

 


Q-Series

360 Degree Inspection

Q-5000:
360° Laser scan (6-8 laser array), digital eddy current

Optional crack detection

Optional CCD vision system

Optional Tilt Plate - Download


Q-2500:
360° Laser scan (6-8 laser array)

Optional crack detection

Optional CCD vision system

Optional digital eddy current

Optional Tilt Plate - Download

 

The most advanced inspection systems available on the market today, the Qualifier Q-series deliver high speed gauging and metallurgical inspection for a variety of parts in a wide range of materials.

Utilizing Mectron’s patented laser array, the Qualifier provides 360 º inspection of each piece, displays its dimensions on the computer touch screen and automatically inspects the part features and measurement. This patented technology separates Mectron from all other inspection equipment companies.

Mectron’s radial array of laser light provides a distinct advantage with the part being inspected by multiple point occlusion. The degree of occluded light is directly related to the part’s dimensions as it moves through the inspection points.

Simply pass a good part down the track to automatically display the part outline on the instrument’s touch screen. Utilizing your part print, you can set up an unlimited number of gauge zones for each of the eight lasers.

Tabulation of gauge zones helps you determine where the manufacturing process has varied from the part print. Data collected for each part can be saved and obtained from the instruments hard drive, USB flash drive, or network to provide feedback to the manufacturing process.

Setup Screen

Radial Array


LT-Series

Two Laser Inspection

LT-350:
X-Y Laser scan, digital eddy current and added vision system
LT-250:
X-Y Laser scan, and added vision system

Up-gradable:

To Q-2500 and Q-5000

Length, Laser Scan, and Metallurgical Inspection Systems X-Y Axis Laser Scan and Magnetic Imagery™ System (Digital Eddy Current) (LT Inspection units suit cylindrical applications in fasteners and precision components.

The LT-350 includes Mectron’s MI9500 Magnetic Imagery™. Magnetic Imagery is an advanced digital eddy current technique that provides the most complete on-the-fly metallurgical inspection available on the market today. The instrument develops a magnetic image of each part as it passes through the Qualifier to create the part’s signature. This full signature provides the opportunity to detect the most critical metallurgical defects such as cracks, material mixes, conductive plating’s, and hardness by a visual deviation in the magnetic display. The percentage of deviation is displayed and acceptable limits can be quickly defined using the touch screen programming capabilities.

Along with lasers and eddy current, Mectron has the capability to add vision to inspect for crack, through hole, and torx inspection. The LT-series can also be mated with the RCD crack detection system.

Vibratory bowl and packaging system options are included on all quotations to provide a complete turnkey operation.


The MI8500 digital eddy current inspection and sorting system utilizes an advanced technique called Magnetic Imagery. Magnetic Imagery is an advanced digital eddy current technique that provides the most complete on-the-fly metallurgical inspection Magnetic Image available on the market today.

The instrument develops a magnetic image of each part as it passes through the eddy current coil to create the part’s signature. This full signature provides the opportunity to detect the most critical metallurgical defects such as cracks, material mixes, conductive plating’s, and hardness by a visual deviation in the magnetic display. The percentage of deviation is displayed and acceptable limits can be quickly defined using the touch screen programming capabilities.

The MI8500 machine inspects for: heat treatment (hardness), case depth, material mixes, wire seams and induction hardening. In addition to the metallurgical inspections, the MI8500 can sort for: mixed parts, missing and short threads, missing part features, part length and gross part damage.

MI-series

Eddy Current Inspection

Magnetic Imagery™ Digital Eddy Current Inspection System


Data Sheets

Download our technical data sheets below. If there's any other information that is needed, please feel free to contact us, and our quick representatives will help you!

The Qualifier has been used in:

                                       Fastener inspection

                                       amMunition Inspection

                                       Deep Draw Inspection

                                       And many other industries